Epoxy Mortar and Urethane Mortar

Last Updated: November 14, 2019

What are the Epoxy Mortars & Urethane Mortars Floor Systems?

Epoxy Mortar is a heavy duty, troweled floor topping that can be used to patch or resurface concrete, metal, and wood floors. It is composed of a unique blend of aggregates and polymer resins. The product offers superior durability and resistance to heavy traffic.

Epoxy Mortars also withstand the abuse of a wide range of chemicals, acids, alkalies, fatty greases, salts, and solvents. The product can be troweled directly onto the floor without prior application of a bonding agent and it can also be used to repair holes and complete other patch jobs.

Urethane Mortar/Slurry is a three component urethane mortar/slurry that has outstanding wear performance and can withstand higher heat exposures than typical unmodified urethanes.

Urethane Mortars have good thermal shock capabilities and are a good choice for hot wash down areas. They are durable enough to withstand heavy and abusive service.

This product is recommended for resurfacing areas where a durable shock resistant surface is needed. The product can be applied as a stand alone or as part of a broadcast system consisting of an industrial sand and novolac topcoat.

What are the Benefits and Typical Applications?

Benefits:

  • Excellent impact resistance
  • Extremely durable
  • Resistant to heavy traffic
  • Several formulations available
  • Available in several colors
  • Highly chemical resistant

Typical Applications:

  • Manufacturing
  • Heavy traffic areas
  • Forklift traffic
  • Food & dairy industry
  • Paper & pulp industry
  • Cold storage areas
  • Commercial restaurant
  • Chemical storage facility

What is Thermal shock?

Thermal shock to a floor system occurs when a liquid comes in contact with the floor where there is a large temperature gradient and the resulting stress may damage the floor. Example: cleaning a very cold floor with a steam generator

Urethane mortars can withstand the stress of thermal shock far better than concrete and typical epoxy systems.

What is the typical thickness of a mortar system?

Minimal thickness is often 1/8″, but 1/4″ is typical of urethane and epoxy mortar systems. Some systems can also be installed as a slurry/broadcast system and can be gauged thinner than 1/4″.

Are Mortar Systems more costly than traditional epoxies?

Yes. Epoxy and urethane mortar does cost more and is placed at a much thicker film thickness than traditional epoxies and urethanes. The labor cost to install is higher too.

How Can We Help?

Epoxy flooring had been the “go to” product for many decades due to the low cost, widespread availability, and very good all-around performance. Urethane mortar flooring is now “taking up the slack”, in areas where thermal shock is common and industries where epoxy typically fails.

Advance Industrial Coatings is a value added flooring company. We provide all of the following:

  • Thorough analysis of your new or existing floor area.
  • Selection of the appropriate epoxy or urethane mortar system.
  • Skill of application with our own company crews installation.
  • Single source warranty.

Contact Us today to get free consultation and estimate!

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